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Completely New Tools And Carbide Insert Configurations From Iscar To Better Maximize The Machining Process


Iscar is announcing Penta 34 carbide inserts utilizing a unique PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer utilizing a dissimilar frontal edge.

The completely new chipformer was fashioned for machining soft materials. It is an excellent solution for parting bearing steel and other exceptionally ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.

The combination of the revolutionary chipformer and IC908 grade provides extraordinary chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the functional IC908 PVD coated grade. The new family expands the application range of Iscar's most practical grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when stacked up against to a competitor's tool, is a triumphant solution for machining several soft and ductile material.

Iscar's Upgrades for Parting

Iscar has developed a innovative family of reinforced Tang-Grip blades for the acclaimed TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced construction, can be utilized in long overhang. Only the part of the blade essential for penetration (cutting depth) has a reduced width. The remainder is thick, which provides enhanced rigidity and stiffness. These blades are an excellent solution for parting and grooving between the main and sub-spindle of turn/mill machines. The single-ended insert has a exceptionally rigid clamping and therefore provides a extraordinarily substantial advantage over any other system.

Further additions to Iscar's Grip family are Do-Grip carbide inserts made from the revolutionary Sumo Tec carbide grades: IC807 IC808 and IC830. The brand new Sumo Tec grades extremely lengthen insert life, due to the most advanced coating technology followed by a specific surface treatment. This also provides reformed tool life due to decreased surface stress and an evenly coated top surface. The even surface contributes to continuous uninterrupted chip flow, less introduced heat and less friction. The new process increases toughness and chipping resistance and thus diminishes friction and built-up edge. This in turn increases and prolongs tool life at elevated machining conditions for all types of work piece materials. The new PVD process is made of Iscar's AL-TEC coating technology, using the unique surface treatment.

Iscar's Chip Splitting Inserts
Iscar's brand new HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming troubles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts made specially for aluminum milling. With 2 grooves pressed into each polished cutting face, the inserts split aluminum chips into a easy size for easy, dependable evacuation despite the application's characteristic large chip volume. The 22 mm inserts, each with two edges, are designed to optimize metal removal over the complete range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work specifically well with Iscar's revolutionary HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and reduce chatter in long-overhang setups. The inserts feature a cavity on the bottom to be sure correct mounting in cutter chip pockets outfitted with normal spring pins. For maximum chip control, Iscar recommends using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.

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